Point One

At Paul Slinkard's suggestion henceforth this kit will be known as XRX instead of DXR

Point Two

Mike (jdm4gg@gmail.com) has identified a way to determine the small Sportster 2.2 gallon tank from the 3.2 gallon tank. If you measure from the rear tank mount to the back of the tank and come up with 2" that's the 2.2 tank. If this distance is 5" that's the 3.2 gallon tank. I have made the XRX tail around the 3.2 tank so I may not be able to serve those with 2.2 tanks

Point Three

xrx-sportster-dirt-track-tail-4aug2014-1 xrx-sportster-dirt-track-tail-4aug2014-2 Rightly or wrongly I designed the XRX kit around the use of my new side battery cover (which is different than my existing slab-sided battery cover). If you notice the sweep from the pointy fronts down to the bottom edge on the left side you'll see it differs from the right side. The left is a more abrupt angle while the right is a longer sweep. This mean if you are not going to use a battery cover the tail will look awful because it sweeps down on the left and meets nothing.


Okay the shaping process is virtually done. As you can see I have the final primer coat on all the parts. This stuff is what I sand to 2000 grit and polish so molds can be made. I probably have 2 weeks worth of sanding to do and the polishing/waxing process will take a week then it's off to the mold maker we go. I guess that they will take a minimum of two weeks to make the molds then we can make the first parts. After that I have to make the taillight and license plate holder out of fiberglass and have my machinist make the aluminum mounts. This process is agonizingly slow for you all I know. I will send another report in about 2 weeks.

~ Phil